Sep.2026 08
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Choosing a Defibrillator Battery: Primary LiMnO2 vs Rechargeable NiMH and Pulse-Power Sizing
Introduction
Paper B matches chemistry to use model - primary LiMnO2 for public AEDs, rechargeable NiMH for daily-used monitors and trainers - and sizes for pulse power, source impedance and shock cycles.
Details

defibrillator battery selection NiMH high-rate pack versus primary lithium

Paper B guides the battery decision for defibrillators and AED trainers: when a primary lithium pack is correct, when rechargeable NiMH is the better engineering and economic choice, how to size a high-pulse pack, and how construction determines whether a defibrillator still reaches 200 J after thousands of shocks.

Matching Chemistry to Use Model

Three use models drive three different choices. Public-access AEDs (airports, schools, offices) are used almost never but must work instantly after years on a bracket: non-rechargeable LiMnO2 wins on shelf life and zero maintenance, with a dated replacement regime. Hospital crash-cart and transport defibrillator-monitors are daily-tested, frequently used in training and regularly recharged: rechargeable NiMH avoids recurring primary-pack cost and waste while delivering the high pulse current capacitor charging demands. AED trainers and simulators run the same user interface without a high-voltage stage and are a natural NiMH application. This paper concentrates on the two rechargeable cases.

animated chemistry and use-model selection matrix for defibrillator batteries

The Energy and Power Calculation

Energy delivered to the patient is not energy drawn from the battery: capacitor-charging efficiency (typically 50–70 %) and converter losses must be included. A 200 J shock at 60 % efficiency draws roughly 330 J ≈ 0.09 Wh from the pack — tiny in energy terms, but delivered at high power over a few seconds, which is a power problem rather than an energy problem. Sizing instead follows three constraints: (1) enough total energy for the declared shock count plus operating time (the familiar "200 shocks or 4 hours" benchmark); (2) a source impedance low enough to meet charge-time limits at every shock; and (3) reserve at end of life so the 2500th rated shock still reaches target energy.

animated shock count and energy reserve sizing for defibrillator pack

Cell Selection for Pulse Power

High-rate NiMH cells with low DC internal resistance are selected first; capacity is matched to the required shock/operating budget. Cells are binned by resistance (not merely capacity), because a single high-resistance cell throttles the whole series string during capacitor charging. Heavy welded nickel tabs carry the pulse current without voltage drop or heating, and protection devices are chosen to withstand repeated surge current without nuisance tripping — the worst failure is a protection cut-out during a resuscitation.

Voltage Architecture and Charging

Manual defibrillator-monitors typically run 12–14.4 V rails (10–12 NiMH cells), with the capacitor charger designed around the battery's end-of-discharge voltage. Daily-dock charging suits NiMH: constant current with -ΔV or temperature termination and a maintenance current keeps a crash-cart unit perpetually ready without overcharge. A thermistor guards against the heat of repeated rapid recharge after training sessions.

Decision Rules

  • Primary LiMnO2 for unattended public AEDs with a strict dated-replacement regime; rechargeable NiMH for daily-used monitors and trainers.
  • Design to pulse power and internal resistance first, energy second.
  • Validate charge time and delivered energy at the declared endurance limit (thousands of shocks), not only when new.

Weijiang Power

Weijiang Power supplies high-rate, resistance-matched welded NiMH packs for defibrillator-monitor and trainer OEMs, with NTC charge supervision, surge-rated protection and IEC 62133-1/UN 38.3 documentation. Send your energy-per-shock, charge-time and shock-cycle targets and we will engineer a pack that still meets them at end of life.

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